Procedure for removing the error (when there is blinking GREEN indicator) on the Turbo pump:
- Call MCR to get NM4 keys (and stop the beam if it is on).
- You will notice that the rotation speed is decreasing while the green light is blinking.
- While the GREEN light is blinking, press the button (only ONCE) pointed in the above image, and you should start seeing that the rotation speed is increasing upto 660 Hz.
- In case, the light becomes RED when you approach the controller, then proceed with the steps as mentioned below.
Procedure for removing the error (when there is RED indicator) on the Turbo pump:
- If you notice IVC going high and you see an error on the Turbo pump display (shown below) then you immediately need to access the NM4 hall to restart the turbo pump
- Call MCR to get NM4 keys (and stop the beam if it is on).
- Record the error code displayed on the controller. The error message on the turbo looks like "Error E698", this number (698) may vary, please record this error code in the logbook. The LED lights will turn red as shown in the following picture
- Turn off the controller, by toggling the black power switch at the backside of the controller.
- (As of 2024-June-08) Make sure that the blue Ethernet cable is not loose, by gently pulling it. If it is loose, push it firmly.
- Wait until the screen gets blank. It usually takes a few seconds.
- If it doesn't get blank, unplug all three cables (blue Ethernet, gray power output and black power input) at the backside and wait for a minute or longer as needed.
- Turn on the controller by toggling the black power switch.
- Press the rightmost button so that the green LED illuminates (not flashes) as shown in following picture.
- You might need to press the button twice or none. Anyway make the green LED illuminate.
- If you see some other channel on the display then using the forward/backward arrow button go to the same channel "309: Act Rotspd" and make sure the error is gone
- Make sure the rotation speed ramp up to 660 Hz (once the error is gone you can do this from the counting room)
- Make sure the pressure goes back down
- Now if you called MRC to stop the beam, call them again and request to send the beam
- In a situation where the Turbo controller is not responding at all and the vacuum pressure keeps increasing (in other words, if the vacuum is failing), then make sure
1) The Magnet Return Bypass valve is FULLY OPEN (see Option #3 of How to control the Magnet Return flow)
and
2) The Gate Valve (GV) Bypass valve is FULLY OPEN (see How to control the Fridge Return flow (GV and GV Bypass) )
UPS Setup: https://drive.google.com/drive/folders/1a0wyjjzTE5jLHLC99PYc72-o-mntWFn1
- Slides for UPS with Power distribution: UPS for IVC.pptx
- Insulation Vacuum Study with Power outages in the past https://seaquest-docdb.fnal.gov/cgi-bin/sso/ShowDocument?docid=10497
- Recent power outage at NM4 on April 11, 2023 https://dbweb8.fnal.gov:8443/ECL/spin_quest/E/show?e=4205
leak checker
- Adixen ASM 340 (maintenance manual): ASM_340 (maintenance Manual).pdf
- Adixen ASM 340 (maintenance manual):: asm_340 (Operating Instructions).pdf
Chiller:
- Thermo-Electron RTE07 (ThermoFisher cover.pmd (nist.gov)) Circulating-Bath_Thermo-Scientific_NESLAB-RTE-7.pdf
Turbo Pump
- Pump : Pfeiffer Vacuum TMU 1001 P — Manual: https://www.ajvs.com/library/Pfeiffer_Vacuum_TMH1001_TMU1001_Manual.pdf
- Electronic unit: Pfeiffer Vacuum TC 600
- Controller: Pfeiffer Vacuum DCU 600, at the slow-control rack — Manual: https://mmrc.caltech.edu/Vacuum/Pfeiffer%20Turbo/DCU-controller.pdf
- Pump: Pfeiffer Vacuum HiPace 1200 ___ Manual: Pfeiffer_HiPace_1200_With_TC1200_Operating_instructions.pdf
- Pump: Agilent TPS Mini_____ Manual Mini-TASK_AG81_Manual.pdf, parts information Agilent TPS.pptx, and Technical Datasheet Agilent_Data_TPS-MINI_2016.pdf
- PUMP: APS 15 ACP 15.pdf and Technical Data Sheet https://www.pfeiffer-vacuum.com/en/products/vacuum-generation/multi-stage-roots-pumps/light-duty-applications/air-cooled/sd-versions/12267/acp-15-standard-single-phase-manual-gas-ballast
- Pfeiffer Vacuum Seminar: Vacuum Day_Fermilab_11092022_CAV.pdf
- PUMP: MVP 070-3 (Grey Pump) Pfeiffer_MVP040-2_MVP070-3.pdf
Diffusion Pump:
- AX-65 Diffusion Pump Manual: 6999-01-062.book (agilent.com)
- Pump Web Page: Diffusion Pump AX-65, Small Vapor Jet Vacuum Pump | Agilent
- Data Sheet: AX-65 Oil Diffusion Pump (agilent.com)
- Oil, SantoVac5 40 cc (We need 30 cc (30 ml)): 695405001 | Agilent
- Safety Data Sheet for Oil, SantoVac5: Oil, Santovac5_NAEnglish (agilent.com)
- SANTOLUBES Safety MSDS Datasheet (Oil, SantoVac5): MSDS-SANTOVAC-5aa.pdf (idealvac.com)
- Slides: Agilent Diffusion Pump.pptx
Backup of Turbo Pump
- Back-up plan for IVC Plan.pptx
- HiPace 1200 HiPace1200.pptx
- Zoom chat with William Faught about Backup pumps video1837845680.mp4
Pressure Sensor
- Sensor : Pfeiffer Vacuum PKR 361
- Controller: Pfeiffer Vacuum TPG 361 (https://www.idealvac.com/files/brochures/TPG-361a.pdf) See UVA elog# 401.
- Controller: Pfeiffer Vacuum TPG 261 (https://www.idealvac.com/files/brochures/Pfeiffer_Single_Gauge_TPG261.pdf) See UVA elog# 401.
- Sensor: Pfeiffer Vacuum PBR 260 (https://www.pfeiffer-vacuum.com/productPdfs/PTR27000.en.pdf)
Heat Tape
- Heat tape: Chromalox SRL 10-1CT
- 10 W/ft, 120V
- Length 121 inches for IVC
- Length 77 inches for turret
- https://www.chromalox.com/en/catalog/heat-trace/industrial-heat-trace-cables/self-regulating-heat-trace/srl-self-regulating-low-temperature
- Power controller: Fuji Electric PXF4ABY2-0V1A1
- Thermocouple wire: Omega EXPP-T-20
- T-type, 20 AWG
- https://www.omega.com/en-us/temperature-measurement/temperature-wire-and-cable/thermocouple-wires/p/EXTT-TX-WIRE
- Upgrade
- We have a power controller with RS-485 communication (PXF4ABY2-0VMA1)
- We want to make use of the RS-485 communication to
- Read the present temperature, and
- Read and change the set point of temperature.